Diplomarbeit, 2005
80 Seiten, Note: Master 9.8/10
1. INTRODUCTION
1.1 Overview of MEMS
1.2 Silicon Micro Accelerometers
1.2.1 Electromechanical Accelerometers
1.2.2 Piezoelectric Accelerometers
1.2.3 Piezoresistive Accelerometers
1.2.4 Electrostatic Accelerometers
1.2.4.1 Electrostatic-Force-Feedback Accelerometers
1.2.4.2 Differential -Capacitance Accelerometers
1.2.5 Resonant Accelerometers
1.3 MEMS Modeling and Simulation
2. ACCELEROMETER: FROM THEORY TO DESIGN
2.1 Operational Principles
2.1.1 Open-Loop Design
2.1.2 Force-Balance Design
2.1.3 Comparisons
2.2 Capacitive Accelerometer
2.2.1 Position Measurement with Capacitance
2.2.2 Noise Analysis
3. MODELING AND SIMULATION OF THE ACCELEROMETER
3.1 Overview of SUGAR
3.2 Nodal Analysis Approach
3.2.1 A simple example of the MEMS structure
3.2.2 Linear Beam Model
3.2.3 Nonlinear Beam Model
3.2.4 Nonlinear Gap Model
3.2.5 Gap Model with Contact Forces
3.3 Simulation Program based on SUGAR
3.4 Simulation Results
3.4.1 Single Capacitive Accelerometer
3.4.2 Differential Capacitive Accelerometer with a Single Beam
3.4.3 Differential Capacitive Accelerometer with Two Symmetric Beams
3.4.4 Two Parallel Beams Accelerometer
3.4.5 Four Symmetric Beams Accelerometer
3.5 Experimental Calibration Set-up and Experimental Results
3.5.1 Fabricated Sensor and Calibration Set-up
3.6 Comparison of the simulation and experimental results
4. CONCLUSIONS
4.1 Concluding Remarks
4.2 Future Work
This master thesis investigates the modeling and simulation of various capacitive microaccelerometer structures using the SUGAR tool within a MATLAB environment. The primary research objective is to develop and validate mathematical models for different structural configurations, comparing simulation results against experimental data obtained from fabricated sensors to optimize performance parameters such as sensitivity, resonant frequency, and linear working range.
3.1 Overview of SUGAR
In less than a decade, the MEMS community has leveraged nearly all the integrated-circuit community's fabrication techniques, but little of the wealth of simulation capabilities. A wide range of student and professional circuit designers regularly use circuit simulation tools like SPICE, while MEMS designers often resort to back-of-the-envelope calculations. For three decades, development of IC CAD tools has gone hand-in-hand with the development of IC processes. Tools for simulation will play a similar role in future advances in the design of complicated micro-electromechanical systems. Alternatively, the simulation may need to be embedded in a design computation that may require thousands of iterations, such as those required for optimization and evolutionary synthesis.
SUGAR inherits its name and philosophy from SPICE. A MEMS designer can describe a device in a compact netlist format, and quickly simulate the device's behavior. Using simulations in SUGAR, a designer can find problems in a design or try out new ideas. Later in the design process, a designer might run more detailed simulations to check for subtle second-order effects.
SUGAR is primarily written in MATLAB, in order to make it easier to install and improve. For performance reasons, some routines are written in C and pre-compiled as MATLAB external functions, but this is transparent to the casual user. Because SUGAR runs inside MATLAB, users have access to the full power of the MATLAB environment as well as to the specialized analysis routines of SUGAR [23].
1. INTRODUCTION: This chapter provides an overview of MEMS technology, including historical development and the diverse applications of silicon microaccelerometers, while categorizing various types of acceleration sensing mechanisms.
2. ACCELEROMETER: FROM THEORY TO DESIGN: This section details the fundamental physics and operational principles of accelerometers, contrasting open-loop and force-balanced design methodologies and their respective performance trade-offs.
3. MODELING AND SIMULATION OF THE ACCELEROMETER: This chapter focuses on the implementation of SUGAR for MEMS modeling, presenting the mathematical derivation of linear and nonlinear beam models, simulation results for various specific sensor structures, and a validation against experimental data.
4. CONCLUSIONS: This section summarizes the modeling outcomes and experimental validations, while offering perspectives on future improvements, particularly regarding advanced structural designs and enhanced sensitivity methods.
MEMS, Capacitive Accelerometer, Micro-electromechanical Systems, SUGAR, Nodal Analysis, Finite Element Analysis, Resonant Frequency, Force-Balance, Open-Loop, Silicon Micromachining, Sensitivity, Brownian Motion Noise, Sensor Calibration, MATLAB, Modeling and Simulation
The thesis focuses on the accurate modeling and efficient simulation of capacitive microaccelerometers using the SUGAR simulation tool to predict performance characteristics like sensitivity and frequency response.
The core themes include MEMS structural design, numerical modeling techniques (nodal analysis), capacitance-based sensing, and the comparison of simulation models with real-world experimental sensor performance.
The primary goal is to establish a simulation-driven design workflow that reduces development costs and time while ensuring accurate performance predictions for complex micro-electromechanical structures.
The research employs nodal analysis and ordinary differential equations (ODEs) implemented in MATLAB via SUGAR, alongside experimental validation using a centrifugal acceleration calibration test set-up.
The main body covers the mathematical derivation of linear/nonlinear beam and gap models, the simulation of various accelerometer topologies (single, differential, parallel, symmetric), and the comparative analysis of simulation vs. experiment.
Key terms include MEMS, Capacitive Accelerometer, SUGAR, Nodal Analysis, Finite Element Analysis, Sensitivity, and Sensor Calibration.
The author implements a level-2 nonlinear beam model that accounts for geometric nonlinearities, such as axial shortening and the influence of axial forces on bending stiffness.
SUGAR was selected because it leverages the MATLAB environment, allowing designers to describe MEMS devices in a netlist format similar to SPICE, making it highly flexible for modeling and optimization.
The author identifies Brownian motion noise as a fundamental limit for high-performance silicon accelerometers, noting that it is inversely proportional to the proof mass and thus becomes critical as devices are miniaturized.
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